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A batch of injection-molded plastic housings for a consumer electronics device (e.g., a remote control) was rejected due to visible surface defects (sink marks and warpage) at the supplier.

A batch of injection-molded plastic housings for a consumer electronics device (e.g., a remote control) was rejected due to visible surface defects (sink marks and warpage) at the supplier. The housings are made from ABS using a single-cavity mold with a cold runner system. Identify potential failure modes and outline the steps to investigate and determine the root cause.

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