Key Contributions:

Integrated Valve Block Design: Developed a precision-engineered support section to house multiple process valves, maintaining exact alignment with pipework and instrumentation.

Structural Extension: Extended an existing access platform using SOLIDWORKS Weldments, ensuring structural continuity and safe operator access to new valves.

Sheet Metal Engineering: Created sheet-metal infill panels, toe boards, and removable flooring for hygienic and maintenance-friendly operation.

Process Compatibility: Modelled pipe runs, clearances, and valve service envelopes to avoid interference with adjacent process lines.

Safety & Ergonomics: Designed ergonomic handrail extensions and kick plates to ensure compliance with site safety standards.

Installation Efficiency: Implemented a modular extension concept that allowed the new platform section and valve block assembly to be installed during planned shutdown, reducing production impact.

Outcome: Delivered a durable, compliant, and easily maintainable extension that improved operational efficiency and access to critical process valves.