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High Voltage Battery Cell Monitoring PCB

High Voltage Battery Cell Monitoring PCB

This 6-Layer PCB is responsible for battery cell voltage and temperature measurements in the entire battery pack, as well as conducting cell balancing across the pack. Exists in a Master-Slave network using isoSPI daisy chained communication back to the master PCB, and was designed in compliance…
Altium DesignerLTSpiceSystem IntegrationPCB Design
BMS Master Controller PCB

BMS Master Controller PCB

This 6-Layer PCB serves as the central controller for the Battery Management System (BMS), running firmware on a surface-mounted STM32 microcontroller. It receives cell voltage and temperature measurements from distributed measurement PCBs through an isoSPI daisy-chain interface, processes this data…
Altium DesignerLTSpiceCAN BusSTM32PCB DesignMicrocontroller Integration
Bed of Nails BMS Testbench PCB for Hardware Validation
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Bed of Nails BMS Testbench PCB for Hardware Validation

The BMS measurement PCBs inside the high voltage pack measure individual cell voltages and temperatures. Identifying faults after pack assembly would require full disassembly, resulting in significant rework and time loss. To address this, a dedicated 2-Layer PCB testbench was designed to validate…
Altium DesignerSiemens NXPCB ManufacturingPCB Design3D Printing
Accelerator & Brake Position Sensing PCB
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Accelerator & Brake Position Sensing PCB

This 4-Layer PCB was developed to process accelerator and brake sensor signals in compliance with Formula Student (FSAE/FS) regulations. The system ensures reliable pedal input interpretation while detecting electrical faults that could compromise vehicle safety. The design integrates analog signal…
Altium DesignerPCB DesignSiemens NXWireCADSystem IntegrationLTSpiceCircuit SimulationMicrocontroller PCB IntegrationCAN Bus Integration
 Hardware-in-the-Loop Wiring Harness Testing Rig
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Hardware-in-the-Loop Wiring Harness Testing Rig

Designed and developed a mini loom to replicate the entire vehicle electronics for hardware-in-the-loop (HIL) testing of our car's autonomous systems. The loom integrated the ECU, PCBs, sensors, actuators, and external interfaces to enable system-level validation of the car's autonomous driving…
RapidharnessHeatshrinkingWire CrimpingWire SplicingConnectorising (Autosport, DTM, Superseal, Micro-Mate-N-Lok)
Coulomb Counting based State of Charge Estimation Algorithm
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Coulomb Counting based State of Charge Estimation Algorithm

This project investigated State of Charge (SoC) estimation methods for improving battery state tracking within the Formula Student vehicle. The focus was on evaluating Coulomb counting-based approaches and understanding the impact of key parameters, including current measurement accuracy, sampling…
MATLABMoTec i2 ProKalman FiltersCoulomb CountingBattery Cells