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CT-17 Shutdown Box Upgrade

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Steven Andrade

Project Timeline

Nov 2025 - Jan-2026

OVERVIEW

Designed the CT‑17 EV Shutdown Box for UConn Formula SAE, reducing the enclosure footprint by nearly 30% while improving internal board layout, wiring access, and overall space efficiency for the PCBs.

HighlightS

  • Reduced shutdown box area from 39.06 in² to 27.56 in², achieving a 29.4% decrease in footprint for improved EV car expansion.
  • Reorganized internal board placement to eliminate wasted space.
  • Optimized mounting strategy to improve connector access.
  • Improved enclosure geometry to fit more efficiently thus freeing space for another EV box to get a proper mounting position.
  • Ensured compatibility with BSPD, shutdown board, tractive system status board, and reset circuitry.
  • Enhanced serviceability by creating a roof that can be removed.

SKILLS

Packaging OptimizationElectrical Enclosure DesignCAD ModelingSolidworksDesign for ManufacturabilitySystem IntegrationIterative PrototypingEV Safety Systems (FSAE)Problem Solving
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Steven Andrade

A student pursuing a career in Engineering Design

I am a passionate Mechanical Engineering student at UCONN who previously interned at ASML. I am actively learning skills such as CFD modeling to use in the jobsite. I am involved in working on both the powertrain and suspension systems at Formula SAE. I am committed to learn and work cooperatively in a team environment.

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