CT-17 Shutdown Box Upgrade
Nov 2025 - Jan-2026
Designed the CT‑17 EV Shutdown Box for UConn Formula SAE, reducing the enclosure footprint by nearly 30% while improving internal board layout, wiring access, and overall space efficiency for the PCBs.
- Reduced shutdown box area from 39.06 in² to 27.56 in², achieving a 29.4% decrease in footprint for improved EV car expansion.
- Reorganized internal board placement to eliminate wasted space.
- Optimized mounting strategy to improve connector access.
- Improved enclosure geometry to fit more efficiently thus freeing space for another EV box to get a proper mounting position.
- Ensured compatibility with BSPD, shutdown board, tractive system status board, and reset circuitry.
- Enhanced serviceability by creating a roof that can be removed.
Packaging OptimizationElectrical Enclosure DesignCAD ModelingSolidworksDesign for ManufacturabilitySystem IntegrationIterative PrototypingEV Safety Systems (FSAE)Problem Solving