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Formula SAE EV Powertrain

Formula SAE EV Powertrain

Senior technical lead responsible for the design, analysis, and complete integration of the electric vehicle's powertrain subsystem. This involved taking the system from initial concept and requirement definition through detailed design, advanced structural analysis, fabrication, assembly, and final...
Design for Manufacturability (DFM)Finite Element Analysis (FEA)SolidWorks (CAD)Structural OptimizationEngineering DocumentationPrototyping & FabricationComplex AssemblyTechnical Project LeadershipCross-functional Team Management
 Additive Manufacturing vs. Stamping: Performance and Economic Crossover Analysis

Additive Manufacturing vs. Stamping: Performance and Economic Crossover Analysis

Investigated the viability of replacing a commercially available, high-volume metal stamped bracket (Galvanized Low-Carbon Steel) with 3D-printed plastic alternatives for low-volume, specialized applications. The goal was to identify the economic and mechanical crossover point where the zero-tooling...
Materials Selection & CharacterizationAdditive Manufacturing (3D Printing)Mechanical Testing (Instron)Fixture/Test Rig DesignSolidWorks (CAD/FEA)Cost Analysis / Economic JustificationDesign of Experiments (DoE)Technical Report WritingTeam CollaborationFailure Analysis (Brittle vs. Ductile)
LEGO Robot Competition

LEGO Robot Competition

Collaborated with a 12-member team to design and build a multi-robot system using LEGO Mindstorms EV3 Kits for a competitive object-sorting challenge. Served as the primary designer for the transportation unit, optimizing its design based on criteria for cost, weight, speed, and reliability. Modeled...
Rapid PrototypingAutoCADFusion360 CADTeamworkDesign OptimizationSystems Design/IntegrationProject ManagementProblem-Solving