Electric Go Kart

Electric Go Kart

The goal of this project was to lead the EV Chassis team in improving upon our previous year's go-kart by developing a custom battery and reducing the weight of our chassis components. My primary focus was utilizing generative design within Fusion 360 to develop a motor mount for a Torp electric…
CADFEAMANUAL MACHININGCNCWATERJETLASER MANUFACTURINGSPOTWELDINGASSEMBLYDFM
Topology Optimized Motor Mount

Topology Optimized Motor Mount

The goal was to engineer a lightweight, structurally optimized mounting solution to integrate a Torp TM25 electric motor into a competitive EV go-kart chassis. The pre-existing motor mount required a complex attachment method to mate with the kart's frame and was over-built for the task. The…
CADFEAFUSION 360METAL 3D-PRINTINGGENERATIVE DESIGNTOPOLOGY OPTIMIZATIONDFMGD&TCAE
YASA Axial Flux Motor

YASA Axial Flux Motor

The goal was to design a powertrain that maximizes torque density while staying strictly under the 14 kW Purdue EV GP power limit. While most teams in the Purdue EV Grand Prix purchase off-the-shelf drivetrain systems, our ASME team strives to bring engineering back to racing by developing and…
CADMULTIPHYSICS SIMULATIONCAECAM3D PRINTINGFEARESEARCHELECTRICAL MACHINE DESIGN
Custom Damascus Steel Kitchen Knives

Custom Damascus Steel Kitchen Knives

This was a personal project of mine to learn how to blacksmith and use the facilities provided to students at Purdue. I began by researching impact of varying nickel concentrations in steel alloys to optimize the final material properties and achieve a distinct, high-contrast Damascus pattern.…
BLACKSMITHINGCADRESEARCHWELDINGFORGINGSANDBLASTINGSURFACE GRINDING
Battle Bots

Battle Bots

The goal was to design and build a competitive, sub-15 lbs horizontal beater-bar combat robot for the PA BotsIQ competition. Returning to the competition after a seven-year hiatus meant we were essentially a new team, requiring us to conduct foundational research and start our engineering process…
CADSOLDERINGPROTOTYPINGLASER MANUFACTURINGCNC MACHININGRF ENGINEERINGWIRING