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Composite Manufacturing

What? Manufactured carbon fiber monocoque for FSAE competition to reduce mass and increase competition points scored. Developed test fixtures for small and large-scale testing for a variety of parts. How? Used complex layup techniques to achieve a structurally sound part that fit complex geometry. Followed meticulous manufacturing procedures to ensure no mishaps in the layup process. Results? Created a carbon fiber chassis for the FSAE car that reduced mass and increased serviceability compared to a tube frame chassis. Achieved 4% weight drop for the overall car by implementing carbon fiber and testing across the car.
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Owen McDade

- Current

HighlightS

  • Manufactured composite FSAE monocoque achieving structural stability and weight reduction through precise layup techniques and material choices.
  • Used autoclave, hot press, and oven machines to manufacture high quality carbon fiber parts for the team. Leading to an overall mass drop of 1kg or 4% the mass of the car.

SKILLS

Composite Manufacturing
Structural Testing
Structural Analysis

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