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Abhinaya Parameswaran

Mechanical Engineer (M.Eng) | Precision Hardware Systems • Robotics & Controls • Ultra-High-Vacuum Mechanisms • Computational Simulation & ML

Oakland, CA

ABOUT ME

Mechanical Engineer (M.Eng, UC Berkeley) specializing in precision electromechanical systems, system integration, and vacuum hardware. Experienced in cross-domain R&D design and validation, with a background in simulation, ML, and controls.

PROJECTS
CONTACT
RESUME
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W-Band Traveling Wave Tube Amplifier with Precision Alignment

Developed a W-band (75–110 GHz) Traveling Wave Tube (TWT) amplifier beamstick employing sub-micron precision alignment techniques—including kinematic coupling, quasi-kinematic coupling, and elastic averaging—to integrate the electron gun, beam...

CAD DesignFEA simulationThermal analysisPrecision CMM InspectionVacuum hardware fabricationMicrowave component assemblyHigh-precision mechanical alignment
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CARIE PHOTOINJECTOR CAVITY

I contributed to two major design revisions of the 1.6-cell C-band (5.712 GHz) RF photoinjector cavity for the CARIE project at Los Alamos National Laboratory, with nearly full end-to-end involvement on Revision 2. My work focused on the mechanical...

Brazed Assembly DesignStructural & Thermal FEAPrecision Mechanical DesignTolerance Stack-Up AnalysisFixturing & Clamping DesignSolidWorks (CAD), GD&T, DFM/DFACMM Metrology & Dimensional Inspection
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Ion-Deuteron H-Type Linear accelerator

Owned the end-to-end mechanical design of multiple major revisions of an Ion–Deuteron H-type linear accelerator, including alignment and tolerance stack-up, thermal and structural FEA, cooling system design, peripheral integration, and...

GD&TStructural FEATolerance stack-up analysisPrecision mechanical design (CAD)Design for manufacturability (DFM)Brazed assembly and fixturing designThermal FEA and cooling system design
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C-band Proton Radiography booster (Accelerator)

I supported the 2-cell C-band (5.712 GHz) Proton Booster Cavity Accelerator for the Los Alamos Neutron Science Center (LANSCE) proton radiography (pRad) program, focusing on mechanical design, manufacturability, and validation of a brazed RF cavity...

GD&TCAD DesignCMM inspectionBraze Assembly DesignFixture and Clamp DesignDesign for ManufacturingPrecision Mechanical Alignment
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ITER ECH RF Dummy Load

I supported the prototype fabrication, integration, and test-readiness of ITER’s 107 GHz, ~1 MW RF Dummy Load, a high-power RF absorber requiring extreme precision and full UHV compatibility. My work included validating precision-machined components...

Vacuum/UHV Leak TestingRoot-Cause Analysis (RCA)CMM Metrology & InspectionTest Readiness & Lab SupportPrecision Mechanical AssemblyThermal/Mechanical FEA Analysis
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Hermele CNC Automation

During a multi-day workshop at Hermle’s US headquarters, I trained on the C250 and C650 5-axis machines, learning advanced manual operation and automation workflows. My training covered machine navigation, manual jogging and overrides, CS...

Machine navigation 5-axis machining (CNC)Control panel operationTool calling and managementManual machine jogging & overridesCoordinate system (CS) adjustmentsMDI (Manual Data Input) program creation

UAV Swarm Acoustic Simulation Tool (MATLAB)

Designed and lead a MATLAB simulation project to model and optimize the acoustic behavior of UAV swarms in urban environments, for UC Berkeley's MEng Master's Capstone. The system combines discrete element and ray-based dynamic models to simulate...

MATLAB Control System DesignSimulation and ModelingAcoustic Propagation and MappingMulti-Agent (Swarm) Behavior AnalysisMachine Learning (Applied Opitmization)Real-time numerical integration (Forward Euler method)
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Controls of Unmanned Aerial Vehicles Lab Project

Developed and implemented a full feedback control system to autonomously stabilize a quadcopter in hover. Designed and tuned controllers for altitude and attitude control, performed state estimation, and identified physical system parameters through...

PID TuningEmbedded C++Sensor FusionControl SystemsSystem ModelingFlight DynamicsState Estimation
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Genetic Algorithm for Material Optimization

Simulated the creation of composite materials with tailored effective properties through a genetic algorithm framework. The model integrates mechanical, electrical, and thermal governing equations to compute composite behavior at varying doping...

genetic algorithmsNumerical simulationmultiphysics modelingcomposite material designoptimization under constraints
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Modeling and Simulation of Laser Processing

Simulated a 3D laser-heating process, for the UC Berkeley course Modeling and Simulation of Advanced Manufacturing Processes, using the finite-difference method to model heat transfer, intensity absorption, and temperature distribution in a solid...

MATLABHeat TransferThermodynamicsNumerical MethodsData VisualizationLaser Absorption ModelingFinite-Difference Simulation
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Truck Board Project - Peterbilt

Restored the electrical functionality of a lightning-damaged 2018 Peterbilt truck harness by interpreting schematics, rebuilding wiring subsystems, and resoldering damaged connections. Applied mechanical and electrical engineering principles to...

J1939 (CAN Bus)Embedded SystemsWiring & SolderingReverse EngineeringSchematic InterpretationVehicle Electrical SystemsElectrical Troubleshooting
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Human Powered Quad-Coptor Blade Design

In this project, I designed a human-powered quad-copter rotor blade from first principles using aerodynamic theory, rotorcraft physics, and computational modeling. I validated NACA-4515 airfoil performance, estimated stall behavior, and built...

Airfoil analysisVortex Panel MethodBlade element theoryDisk actuator theoryBoundary-layer analysisRotorcraft aerodynamicsMATLAB (modeling, plotting, 3D visualization)