5-Speed Gearbox

5-Speed Gearbox

The goal of this project was to design and fabricate a functional 5-speed gearbox that met defined torque and speed requirements while remaining manufacturable and mechanically reliable. As project lead, I worked with a four-person team to take the system from initial concept through analysis,…
Mechanical DesignGear-Ratio AnalysisMaterial SelectionTolerance stack-upTechnical LeadershipDesign ReviewSystem integration
UGV Drivetrain

UGV Drivetrain

The goal of this project was to design the drivetrain for a 50 lb unmanned ground vehicle capable of operating on both land and in water. I was responsible for evaluating drivetrain components and developing a system that could meet mobility, grade-climbing, waterproofing, and electrical integration…
Drivetrain EngineeringComponent SelectionSystem IntegrationMotor SizingMechanical/Electrical CoordinationWaterproofing ConsiderationDesign Analysis
Robotic Arm

Robotic Arm

The goal of this project was to design and build a robotic arm capable of lifting and repositioning objects through a 90-degree motion while maintaining controlled and repeatable movement. I led the preliminary design work and helped take the system from concept through assembly, wiring,…
Mechanical DesignPrototypingElectromechanical IntegrationServo ControlWiringDesign ReviewTroubleshootingTinkerCAD3D Printing
Finite Element Analysis & Structural Simulation

Finite Element Analysis & Structural Simulation

Applied finite element analysis techniques to evaluate structural behavior across increasingly complex mechanical systems. Coursework included CAD preparation, defeaturing, meshing, boundary-condition definition, and structural analysis of components ranging from trusses and shell structures to…
FEAStructural AnalysisMeshingCAD DefeaturingStress AnalysisShell ElementsBoundary Condition
Magnetic Levitation Project

Magnetic Levitation Project

The goal of this project was to design and tune a feedback-controlled magnetic levitation system capable of suspending a small magnetic object beneath an electromagnet. The system uses a Hall effect sensor to measure the object’s relative position and an Arduino-based PID controller to adjust the…
PID Control TuningClosed Loop feedback controlSetpoint trackingStability testingArduino programmingHall effect sensor integrationMagnetic levitation test setupIterative prototypingPhysical troubleshootingSerial Plotter debugging