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Fracture Mechanics Analysis of Countersunk Fastener Holes

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Jezael Concepcion

OVERVIEW

Objective: Quantify the effect of countersinking on Mode I stress intensity factors (SIFs) for edge cracks emanating from fastener holes—a geometry not addressed in standard fracture mechanics handbooks. Engineering Work: Built 3D Abaqus models of straight-hole and countersunk-hole plates Modeled edge cracks using crack interaction and seam definitions Extracted SIFs via J-integral contour analysis with convergence verification Conducted a 54-case parametric sweep across edge distance, thickness, and crack length Automated model generation and execution using Python macros

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Key Outcomes:

  • Identified systematic deviations in SIFs caused by countersinking
  • Demonstrated that straight-hole correction factors can mispredict fracture behavior
  • Established preliminary trends toward geometry-specific correction factors

SKILLS

Abaqus (C3D20 / C3D10), Python scripting, fracture mechanics theory
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Jezael Concepcion

Aerospace Engineer | Propulsion, Aerodynamics & Structural Analysis

Aerospace engineer with strong analytical and simulation-driven experience across propulsion systems, high-speed compressible flow, aerodynamics, CFD, and structural fracture mechanics. Demonstrated ability to translate theory into validated engineering insight through system-level design projects, numerical simulations, and parametric studies. Experienced with MATLAB, ANSYS Fluent, Abaqus, Python automation, and aerodynamic analysis tools. Seeking entry-level or associate aerospace engineering roles in propulsion, structures, aerodynamics, or systems engineering.


I’m currently seeking full-time opportunities in aerospace propulsion, systems engineering, or R&D, where I can contribute to mission-driven projects and continue growing as an engineer.


Long-term, I aim to contribute to technologies that enable deep space exploration, especially sustainable missions to Mars. Whether through propulsion, entry systems, or autonomous spacecraft, I want to help shape the future of interplanetary travel through grounded engineering and innovation.