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Fully 3D printed sequential gearbox

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Ian Orsag

Project Timeline

Jan 2024 - Jun-2024

OVERVIEW

Researched sequential gearboxes in consumer vehicles and race cars. Identified key features that would be needed in the 3d printed version and what features couldn't be accomplished. Made initial sketches and then fully CADed the design in AutoCAD. Finally, using Prusa 3d printers, I manufactured and assembled a working prototype.

HighlightS

  • Finished working version in eight weeks

SKILLS

Prusa 3d printersPrusa slicerInventor CAD

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Ian Orsag

Mechanical Engineering Student and CAD Specialist

I'm a mechanical engineering student at Michigan State University with extensive experience in CAD design and manufacturing. Through my leadership role with FIRST Robotics and internship at Carnegie Mellon's Robotics Institute, I've developed expertise in bridging digital design with physical production. I specialize in CAD and manufacturing processes and have successfully led teams to international competition levels while managing substantial budgets and training programs.