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Simulation of a Large Scale Ethylene Plant

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Cade E Ammann

Project Timeline

Jan 2023 - May-2023

OVERVIEW

Assisted management of a 30-engineer project to simulate an 800,000 tonne/yr ethylene plant Conducted virtual plant surveys, analyzing and planning based on geography and resource proximity Performed financial analysis of the entire project, the time for return on investment Maintained a Gantt chart, helping the team to meet project goals and stay on track with a timeline

HighlightS

Assistant manager to a team of 30 engineers, elected to act as liaison

Project summary is found here: Design and Optimization of an Ethylene Plant - Final Report.docx


Participated in a team of 30 other engineers to create a successful simulation of an ethylene cracking plant, producing 800,000 tonnes per year of ethylene product.

Functioned as liaison between 5 teams - coordinated between heat exchanger network, utilities, ethylene cracker, separations, and equipment subgroups.

Targeted specific optimizations, such as implementing a scrubber system to capture extra hydrogen and increase profits, and resolved heat transfer issues in the HEN of the plant design.


Team completed the project on time, and with full cohesion - the plant was simulated in a mere 4 months, and ready to be implemented to have significant income for a 7 year ROI

Completed a base case and an optimized case for the project, the optimized case showing more efficient resource allocation and higher profitability.

Project would start to be profitable after 7 years of operation.

SKILLS

Cross-functional coordinationProject planningEconomic analysisProcess optimizationHeat exchanger network design

ADDITIONAL CONTENTS


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Cade E Ammann

Chemical Engineer & Process Optimization Specialist

I'm a chemical engineer with a proven track record of managing, designing and optimizing complex processes. Natural leader in the development of novel fuel processes. I combine first-principles analysis and mathematical rigor with practical problem-solving, leveraging tools like HYSYS, MATLAB, and process simulation software. Skilled at bridging engineering and data systems, having coordinated implementation of a major process controls overhaul.