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Two Level Operator Access Platform

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Zain

OVERVIEW

Role: Safety Mechanical Design Engineer Developed a two-level operator access platform to improve safety and workflow efficiency within a complex production area. The design ensured ergonomic access to elevated process equipment while maintaining compliance with food-industry hygiene and safety standards.

HighlightS

Key Contributions:


Multi-Level Engineering: Designed a two-level structure with stairs, platform and handrails to BS EN ISO 14122 Standards

Sheet Metal Integration: Used SOLIDWORKS Sheet Metal for stair treads, stringers, and handrail components to ensure fabrication accuracy.

Space and Safety Optimization: Modelled within confined factory areas to maximize clearance and minimize operator risk.

Fabrication Package: Delivered comprehensive manufacturing drawings, BOMs, and assembly guides for efficient production.

Outcome: Provided a durable, compliant platform that enhanced operator safety, reduced manual handling, and streamlined maintenance operations.


Key Skills Demonstrated:


  1. Multi-Level Structural Design - Designed a two-level access platform for both operator and maintenance use. Accounted for live load distribution, vibrations of surround vessels. and deflection using SOLIDWORKS structural tools.
  2. Sheet Metal and Component Integration - Modelled stair treads, stringers, and guardrails using SOLIDWORKS Sheet Metal, ensuring accurate bend radii and laser-cut profiles. Standardized panel dimensions and joint patterns to streamline fabrication.
  3. Space and Optimization and Ergonomics - Conducted spatial analysis to achieve safe clearances around process equipment and pipework. Designed ergonomic landing heights and handrails configurations compliant with BS EN ISO 14122.
  4. Fabrication and Assembly Documentation - Produced full fabrication drawings, GA layout, and part lists for manufacture and assembly. Implemented revision-control workflows to track design changes through the project lifecycle.
  5. Project Execution & Safety - Supported installation teams with on-site guidance and ensuring accurate alignment. Delivered a structure that improved operator safety, reduced manual handling risk, and enhanced process accessibility.




SKILLS

1. Multi Level Structural Design 2. Sheet Metal Fabrication3. Fabrication and Assembly Documentation4. Project Execution and Safety
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