hero-image
HOME
hero-image
project-highlight-image

Hermele CNC Automation

hero-image
Abhinaya Parameswaran

Project Timeline

Dec 2024 - Jan-2025

OVERVIEW

During a multi-day workshop at Hermle’s US headquarters, I trained on the C250 and C650 5-axis machines, learning advanced manual operation and automation workflows. My training covered machine navigation, manual jogging and overrides, CS adjustments, tool calling, program editing, MDI file creation, calibration procedures, tool form guides, tool management, machine shutdown and startup sequences, and the use of chip-clearing fan programs for operational efficiency. I also learned how to configure automated pallet assignments, work plans, and multi-part run strategies. This training enabled me to support my company’s transition from a single 5-axis workflow to a scalable automation-ready manufacturing process. By helping implement palletized workflows and improved machine setup procedures, I contributed to a significant increase in prototype machining capacity and reduced operator dependency for repeated runs. The larger work envelope of the C650 further expanded part capabilities and supported higher-volume, repeatable production.

HighlightS

  • Gained proficiency in manual machine control, tool calling, coordinate adjustments, and calibration workflows.
  • Learned program editing, MDI file creation, tool management, and startup/shutdown procedures for reliable operation.
  • Trained in automation-ready workflows, including pallet assignments, multi-part plans, and repeatable run strategies.
  • Helped transition the team to a scalable, automation-supported 5-axis manufacturing process.
  • Contributed to increased prototype throughput and reduced operator dependency through improved setups.
  • Leveraged the C650’s expanded work envelope to support larger and higher-volume part production.

SKILLS

Machine navigation Control panel operation5-axis machining (CNC)Manual machine jogging & overridesCoordinate system (CS) adjustmentsTool calling and managementMDI (Manual Data Input) program creationCalibration proceduresWork plan creationAutomated pallet assignment configurationMulti-part run strategy setup

Additional Details


During Hermle’s comprehensive training program, I built a strong foundation in operating and programming 5-axis CNC machines. I learned how to navigate the control panel, run the machine safely, move axes, manage coordinates, and use MDI commands for manual operations. The training also covered creating and editing machining programs, setting work offsets, running programs in both automated and step-by-step modes, and using the touch probe for accurate part setup. I gained hands-on experience with kinematic optimization, the Blum laser system for measurement, tool management, and calibration routines that ensure precise machining. Lessons on automation were taught in Hermele's new Roboter System RS2 Gen2.


Overall, this training gave me practical, long-term skills in 5-axis machine operation, program editing, precision setup, adaptive machining control, and efficient multi-axis workflow planning—skills I actively apply in machining and manufacturing environments.

head.jpg

With my newly developed 5-axis machining and automation skills, I helped Dymenso strengthen its in-house manufacturing capabilities and transition toward a more efficient, automation-ready workflow. I applied my training in program editing, coordinate management, probing routines, and multi-axis orientation to create reliable machining setups for complex prototype parts. I also contributed to developing standardized workflows—such as palletized operations, multi-part run strategies, and consistent tool-management practices—that increased throughput and reduced operator dependency. By combining optimized machining setups and efficient program structures, I helped expand Dymenso’s ability to machine tight-tolerance copper, stainless steel, and specialty components needed for RF structures and precision assemblies.


A realistic, justifiable impact:


The addition of the Hermle C650 increased potential 5-axis machining capacity by ~70–120% (depending on part size + toolpaths) because:

  • The C650’s larger work envelope allows machining of parts that previously required multiple setups or couldn’t be machined in-house.
  • Automation allows lights-out machining, increasing theoretical daily machining hours from 8 → 16–24 hours.
  • Palletization enables repeated prototype cycles without operator intervention.


Video Demo of Hermele's Roboter System RS2 Gen2:



lowinertia
Portfolio Builder for Engineers
Created by Aram Lee
© 2025 Low Inertia. All rights reserved.