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Integrated Power & Data Distribution Module

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John (Jack) Gietzen

Project Timeline

Jul 2022 - Current

OVERVIEW

Designed a compact steel sheet-metal enclosure housing all power, audio, and network infrastructure required to support individual student desks in immersive classroom environments. The system integrates multiple electrical subsystems into a thermally managed, manufacturable form factor optimized for large-scale deployment.

HighlightS

  • Designed custom bent steel sheet-metal enclosure for integrated subsystem packaging
  • Integrated power supply, audio amplifier, DMX decoder, WiFi router, and network switch into single enclosure
  • Developed internal mounting architecture to support repeatable installation
  • Implemented active fan cooling for thermal management in high-density configuration
  • Redesigned enclosure geometry to simplify installation and reduce assembly time
  • Improved manufacturability through sheet-metal optimization and part consolidation
  • Successfully deployed production units in operational classroom environments

SKILLS

Sheet Metal DesignHardware PackagingElectromechanical IntegrationPower DistributionThermal ManagementDFMInstallation OptimizationAssembly Workflow Design

ADDITIONAL CONTENTS

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John (Jack) Gietzen

Mechanical Engineer & Operations Leader

I'm a mechanical engineer with a passion for designing innovative systems and optimizing operations. At Dreamscape Learn, I designed VR classroom mechanical systems serving 10,000+ students. I combine technical expertise in CAD and systems integration with strong business acumen in cost reduction, vendor management, and strategic planning to drive measurable results.