Fuel System Component (SMV) – Design, CNC Machining, and Prototyping

Designed and manufactured a precision fuel system component with a focus on manufacturability, dimensional accuracy, and functional integration. The part was modeled in CAD and produced from aluminum using manual machining operations, including facing, profiling, pocketing, drilling, and tapping. One face was threaded to accept a 1/4-inch MPT fitting, with temporary tape used during prototyping to protect the threads and verify fitment. I personally performed the prototyping and machining, iterating the design to account for tool access, fixturing, thread quality, and tolerance control. The final component meets functional requirements for assembly and sealing while demonstrating practical understanding of machining constraints, process planning, and real-world fabrication tradeoffs.