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Bipropellant Test Stand Development and Operation

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Connor Storey

Project Timeline

Jan 2025 - Current

OVERVIEW

Developed, constructed, and operated Atlas Dev 2, USC LPL's cryogenic bipropellant test stand capable of a combined 26 lb/s mass flow at a max expected operating pressure (MEOP) of 1500 psig.

HighlightS

  • Acted as test conductor for 4 successful hot fire tests
  • Resized purge valves, enabling full engine purge after pre-chill and hot fires
  • Co-authored research paper analyzing effects of thermal conditioning on startup transients

SKILLS

Fluid Systems DevelopmentTesting ProceduresCryogenics and High Pressure HandlingData Analysis

Additional Details

  • Fabricated Swagelok and AN tubing lines for cryogenic service, performed hydrostatic proof testing to 1.5x MEOP per SMC-S-016, oxygen-cleaned all hardware per NASA-STD-1740.15, and assembled the feed system plumbing.
  • Built test stand structural framework, installed tubing and valve supports, and designed and fabricated custom propellant tank support plates.
  • Updated test stand purge system to mitigate choked flow by sizing, selecting, and integrating new isolation valves
  • Acted as Test Conductor for two kerosene/liquid-oxygen engine campaigns involving leak checks (per NASA-STD-7012), cold-flow tests, and hot-fire operations on a cryogenic feed system.
    • Responsibilities included handling high-pressure GN₂ bottles, manually setting regulator pressures, and performing cryogenic system operations.
    • Conducted three hot fires with LPL’s Jessie & James engine (540 lbf, ablatively cooled) and one hot fire with the Nomad engine (675 lbf, copper heatsink chamber).
  • Analyzed test data to establish regulator set pressures satisfying injector inlet pressure constraints and to identify optimal valve actuation timings throughout the ignition sequence.
  • Co-author of a research paper published with the International Astronautics Congress (IAC) in 2025 analyzing the effects of thermal conditioning on startup transients in kerosene/liquid-oxygen engines. (add citation)
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