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Rapid Prosthetics Manufacturing System (Ongoing Project)
Project Timeline
Sep 2025 - Current
OVERVIEW
Developing a low-cost, AI-assisted prosthetic design system that leverages custom-built LiDAR scanning and machine learning to automate prosthetic fitting and generation. The system scans a user’s residual limb, analyzes its geometry through point cloud processing, and generates a fully customized prosthetic model using generative CAD techniques.
HighlightS
- Scanning: Use a cost-efficient LiDAR setup to capture accurate 3D scans of a user’s residual limb.
- Analysis: Process point cloud data to extract surface curvature, volume, and attachment zones using machine learning classification models.
- Design: Implement a generative CAD system in Fusion 360 that automatically builds prosthetic socket geometries tailored to individual limb profiles.
- Manufacturing: Produce and test prototypes using 3D-printed biocompatible materials to ensure comfort, fit, and functional range of motion.
SKILLS
Raspberry Pi / ESP32Custom LiDAR ModulePythonOpen3DTensorFlowCAD Generative DesignPoint Cloud Processing3D Printing
Additional Details
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